Gentlemen, I am appalled. I thought sure someone would provide the correct information on the cooling system, but after reading all posts it's not there.
Here is how your turbo Subaru's cooling system works:
The two caps are not only rated at two different pressures, they are constructed differently to serve two different functions.
The cap on the upper reservoir above the turbo is of a lower pressure rating AND, very importantly, has a reverse pressure valve. This cap's lower pressure rating allows it to vent pressure into the overflow hose that then goes into the overflow container. The reverse pressure valve comes into play when the system cools down, the coolant shrinks, and the negative pressure in the cooling system sucks coolant back into the coolant system from the overflow container.
The upper tank's cap is responsible for system pressurization, therefore, as well as ensuring the back and forth movement of coolant from the overflow reservoir.
NOTE: Failure of the negative pressure valve is an invisible condition... and results in the lack of a pressurized coolant system, higher and uncontrolled coolant temperature, and possible engine (head gasket) failures. Always inspect the negative pressure valve, and clean as needed. Also, periodic replacement of the cap with the correct OEM cap is advised.
The cap on the radiator itself has a higher pressure rating, it's job is to maintain system pressure, and virtually never comes into play because the upper cap's lower pressure rating means it vents to the overflow container before the lower cap's threshold is reached.
Do NOT mix the caps up. Use ONLY OEM caps.
so I got it wrong as many others..
What is of the role of the hose that goes from radiator cap to overflow (joining the hose from the 'filer reservoir')?
May be then I'll find and answer to the problem that I have.
My radiator cap (137Kps) is not holding labeled pressure, it leaks down to103.4kps(15psi), checked with a STANT tester. The upper cap is holding 108psi OK.
What made me check it was a bubbling in overflow tank at fully warm engine after a 100km drive. I wasn't overflowing, just bubbles.
I did a sniffer test, but came up negative.
So it looks like air coming from somewhere, radiator cap?, cannot envision though how hydraulically it happens..
I bought the car at the auction and initially I thought I have a HG problem, oil in coolant, but I run compression, leakdown, cooling system and sniffer test, and all came up negative.
Did all fluids flush and change, plus some other things and apart from slipping clutch car runs fine. Coolant looks a bit discolored (darker), but I think it still could be some original oil residue, although I flushed the cooling system 15 or more times.
I'd appreciate some input.